+62216506852 ( Hunting )
Jl. Nusantara Timur Blok D No.44 RT.3/ RW.17, Sunter Sacna Kel. Sunter Agung, Tanjung Priok, Jakarta Utara 14340 - Indonesia
LQ-1020/1300CS 6 Color Flexo Printing Machine
Print

Function Units

1. Unwinding Unit

  • Shaft-less unwinding unit
  • Unwind unit 60”(1524mm)capacity
  • Mandrel 3” and 6” diameter
  • Hydraulic paper shaft lifting and descending device: mainly used for loading and unloading of paper rollers, no need of forklift or other handling tools
  • Web break sensor, automatically shut down when paper broken

 

2. Web Guide System

  • Paper Splicing Table : with pneumatic paper holding device.
  • Ball screw electric actuator
  • Adopt the photoelectric sensor for web guide transmission
  • Electronic web guide traction device. If there is any excursion in paper feeding, the system will have a constant and accurate adjustment
  • Adopt closed loop control system to accurately detect the deviation and correct it
  • Hard Anodization to the paper guide HV 800-1000
  • Inspection: the edge
  • Web Guide precision:±0.02mm

 

3. In-feed Tension Control Unit

  • Use the double side pressure rubber roller to clutch and feed paper and to ensure the tension
  • Infeed unit with servo motor drive, epicyclic gear box

 

4. Printing Units(shaftless, single servo motor drive in each station)

  • Servo motor control press cylinder, can realized the pre register function, the anilox roll and printing cylinder are gear box drive
  • Plate cylinders is designed in flower type structure and the plates can be changed without tools and no need adjust the pressure.
  • The machine double sides frame is made of overall alloy and cast iron, which improves the stable performance and durability of the press machine
  • High precision ceramic anilox roll with micro-metric adjustment
  • Automatic vertical registration.
  • Reversed single doctor blade
  • Self-cleaning plate feature. The anilox and plate cylinders release alternately, transfering residual ink to the paper when machine stop, leaving the printing plates clean and minimizing the need of hand to clean the plates
  • When press stops, the anilox roll continuous running. Hence avoiding permanent damage, which is caused by ink drying on the anilox surface

 

Auto Register:

  • The first color printing unit is the benchmark and the following printing unit registers automatically according to the first color.
  • The automatic registration controller can adjust the phrase position of the servo motor according to the detected error, realizing the quick registration, improving the operating quality and the extent of automation, so the machine greatly reduces the labor intensity and attrition rate of raw materials

 

5. Drying Units

  • Every printing unit has one separate drying unit
  • High efficiency drying unit including infra red lamps, air blowing/suction system. Air intake adjustable, Air circulation design on the exhaust, the blower is adjustable
  • Short wave infrared heating elements
  • Natural air blowing assembly with exhaust fan

 

6. Video Web Inspection System

  • Video is high efficiency and synchronous, can be moved left and right
  • With 14 inch monitor
  • One stroboscope lamp
  • It can be enlarged 18 times of image

 

7. Out Feed Tension Control System

  • The rear tension unit is made of alloy and cast iron
  • Use the double side pressure rubber to clutch and feed and to guarantee the stale tension
  • unit with servo motor drive, epicyclic gear box

 

8. Rewinding Unit

  • Rewind unit 60’’(1524mm)capacity, with 3’’ shaft,
  • Hydraulic roll lift
  • Web break sensor, automatically shut down when paper broken.

 

9. Automatic Lubricating System

  • The gear’s automatic dampening system can adjust the lubricating time and ration
  • When the dampening system breaks down or the lubrication is not enough, the indicator will alarm automatically.

 

10. Plate Mounter

  • It has a screen including the bilateral symmetrical split screen display
  • It is used for the plate mounting to realize the purpose of multi-color overprinting
  • One set image segmentation device
  • 2 high definition cameras for magnifying
  • Quickly changes the print plates 

 

  1. Web cleaner and anti static unit
  2. To guarantee the cleanness of substrates
  3. First remove static, then clean the dust in vacuum and then remove static

 

  1. Corona
  2. To increase ink adhesion to film side

 

 

Specification

Specification

FM-CS1020

1300

Max. Web Width

1020mm

1300mm

Max. Printing width

1000mm

1270mm

Printing Repeat length

300-1000mm

300-1000mm

Max. Unwinder Diameter

1524mm

1524mm

Max. Rewinder Diameter

1524mm

1524mm

Gearing

1/8cp

1/8cp

Machine speed

240m/min

240m/min

Diameter of web roller

100mm

100mm

Drying mode

Warm Drying+IR Drying

Warm Drying+IR Drying

Ink Used

Water based Ink

Water based Ink

Power Requirement

380V 3PH 50Hz

380V 3PH 50Hz

Substrate

40-250gsm paper roll

200-350gsm paper roll

40-250gsm paper roll

200-350gsm paper roll

 

 

Spare Parts

Name

Producer

Servo Motor

YASKAWA

Rewinding tension inverter

YASKAWA

Web Guide

SELECTRA

PLC

YASKAWA

Text display

Sweden Beijer

Intermediate relay

Schneider

Beaker

Schneider

Contactor

Schneider

Terminal block

German Weidmuller

Control button

Schneider

Aviation plug

Sibas

Photoelectric sensor

German Sick

Proximity sensor

Germany Turck

Electrostatic dust collector

The British Mickey Technology

Automatic lubrication installation

Bechl (Sino US joint venture)

 

 

Wearing Parts

 

 

 

 

Product name

Specifications

Unit

Quantity

Infrared lamp

 

PCS

6

Three phase bottom

 

PCS

2

Bottom(Green)

 

PCS

3

Bottom(Black)

 

PCS

3

AC contactor

GMC-22/220V

PCS

2

Thread head directly

APC6-01

PCS

3

APC6-02

PCS

3

APC8-02

PCS

3

APC10-02

PCS

3

APC10-03

PCS

3

T-junction

APE8

PCS

3

APE10

PCS

3

L thread two-way

APL6-01

PCS

3

APL8-02

PCS

3

APL10-02

PCS

3

APL10-03

PCS

3

L-junction

APY6

PCS

3

APY8

PCS

3

Direct connection

APU6

PCS

3

APU8

PCS

3

APU10

PCS

3

pressure regulating valve

SR200-08

PCS

1

solenoid valve

4V210-08-DC24V

PCS

2

pressure gage

CTS-50

PCS

1

Air pipe

Φ6

Meter

10

Φ8

Meter

10

Φ10

Meter

10

One-way bearing

BB30

PCS

4

 

 

 

 

 

 

Tool box parts list

 

 

 

 

Product name

Specifications

Unit

Quantity

Allen wrench

1.5-10mm

PCS

1

Allen wrench

12mm﹑14mm

PCS

2

Double-headed wrench

5.5-7﹑8-10﹑12-14﹑13-15 ﹑14-17﹑16-18﹑19-22

PCS

Each 1

monkey spanner

300mm

PCS

1

Combination pliers

 

PCS

1

sharp-nose pliers

 

PCS

1

straight screwdriver

100mm

PCS

1

straight screwdriver

100mm

PCS

1

Oil can

 

PCS

1

Tension control instruction

 

PCS

1

Rectifying control instructions

 

PCS

1

Lubrication station instruction

 

PCS

1

Plate mounter instruction

 

PCS

1

Anilox roll certificate

 

Set

1

Electrical cabinet key

 

PCS

1

The circuit drawing

 

PCS

1

 

 

Auxiliary Equipment

Plate Mounter

 

Purpose:stick printing plate to cylinder roller fastly and accurately.

 

The equipment adopts upper and down adjustable Japanese SINCO high-grade amplifier, CCD camera and HD liquid crystal monitor for its displayer. The camera can be adjusted in all directions. Higher precision of printing plating adhesion and accurate registering.

 

 

 

 

      

 

 

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